UA-44035381-1
  • 0.45µm AseptiCap<sup>®</sup> KL/KS-γ 1", 2", 5", 8"

0.45µm AseptiCap® KL/KS-γ 1", 2", 5", 8"

mdi produces a wide range of Sterilizing grade PES membrane devices to meet filtration requirements of biopharmaceutical processing. These filter devices are validated to meet compendia and regulatory requirements and are well characterized. They meet key process requirements such as high retention efficiency, very high protein recoveries, extremely low extractables, high throughputs, wide chemical compatibility and other important characteristics.

With the advantages of pre-filtration layer built into the device for higher throughputs, linear scalability of filter area for smooth transitions from lab scale to pilot to process scale and widest range of end connections for quick and reliable connections to the existing fittings,mdi AseptiCap KL/KS filters are a universal solution for process filtration.

  • Absolute retention
  • 100% integrity tested
  • Low protein binding
  • Very low hold up volume in filters
  • High flow rates
  • Serial construction with prefilter for higher throughput with fouling streams
  • Bioburden maintained below 1000 cfu/device
  • Endotoxin level certified to be <0.25 EU/ml
  • Widest range of end connections
  • Products available for total scalability from a few ml to thousands of liters
  • Total traceability through unique serial number for each filter
  • Individual certificate of quality for each device
  • Sterilizable by Gamma irradiation 

Bioburden Reduction/ Particulate Removal
  • Buffers
  • Centrifuge supernatants
  • Clarified cell lysates

Construction
Membrane 0.45 μm Hydrophilic PES
Support Layers Polyester
Body and Core Polypropylene
Size
Size
1"2" 5"8"
Effective Filtration Area (Nominal)
250cm²500cm²1000cm²2000cm²
Dimensions (End to End) - 1½" Sanitary Flange I/O
92 mm112 mm164 mm216 mm
Dimension (End to End) - ½" Hose Barb I/O
90 mm112 mm162 mm214 mm
Dimension (End to End) - ¾" Sanitary Flange I/O
85 mm104 mm155 mm206 mm
Dimension (End to End) - ½" Single Step Hose Barb I/O
-- 115 mm 165 mm 217 mm
Dimension (End to End) - 1½" Sanitary Flange Inlet ½" Single Step Hose Barb Outlet
-- 112 mm 162 mm 218 mm
Operational Radius (with Vent/ Drain)
40 mm65 mm65 mm65 mm
Vent and Drain
¼" Hose Barb with Silicone "O" rings for 2", 5" and 8" only
Integrity Testing / Retention
Bubble Point > 30psi (2.11Kg/cm²) with Water
Microbial Retention LRV >7 for Serratia marcescens (ATCC 14756) per cm²
Operational
Max. Operating Temperature 80 °C @ < 2 Kg/cm² (30 psi)
Max. Differential Pressure 60 psi (4 Kg/cm²) @ 30 °C
pH Compatibility Compatible with pH range of 1-10
Sterilization By Irradiation Gamma Irradiatiable up to 50 kGy. These filters should not be autoclaved or in-line steam sterilized.
Shelf Life 2 years after gamma sterilization
Assurance
Toxicity Passes Bioreactivity test, In Vivo, as per USP <88> for Class VI plastics
Cytotoxicity Passes Biological Reactivity Tests, In Vitro, USP <87> for cytotoxicity
Bacterial Endotoxin Aqueous extracts exhibit < 0.25 EU/ml as established by Limulus Amebocyte Lysate (LAL) Test
Bioburden Bioburden level is < 1000 cfu/filter device as per ISO 11737-1 : 2018
Non Fiber Releasing Passes test as per USP and comply with USFDA 21 CFR Part 210.3(b)(6) for fiber release
Indirect Food Additive All Polypropylene components meet the FDA Indirect Food Additive requirements cited in 21 CFR 177.1520
Extractables with WFI Passes NVR test as per USP <661>
Good Manufacturing Practice These products are manufactured in a facility which adheres to Good Manufacturing Practices
Oxidizable Substances Within limits as specified in USP <1231>
Particle Shedding Passes USP test for particulates in injectables
TOC/Conductivity at 25 °C Meets the WFI requirements of USP for TOC <643> and Conductivity <645> after a 3 liter flush
Quality Management System ISO-9001 Certified
USFDA DMF No. 015554
Type
DKL (Single Layer) DKLX
DKS (0.65 μm Upstream) DKS3
DKS (0.8 μm Upstream) DKS5
Size
Size
Code
1" 51
2" 52
5" 53
8" 57
Pore Size
Pore Size Code
0.45µm 02
I/O Connection
Connection Code
¼" SHB A
¼" MNPT B
¼” BSP (19 TPI) M
¼” BSP (19 TPI) with O-ring P
¼” BSP F
½” MNPT* C
½” Hose Barb D
1½" Sanitary Flange E
¾" Sanitary Flange S
Quick Connector J
Single Step ½” Hose Barb* Q
Female Luer Lock U
Male Luer Slip*** W
3/8" Hose Barb* I
3/16" Hose Barb** N
Radiation Sterilizable
Code
Yes R
No**** X
Bell
Yes***** B
No Bell X
Bell with cover***** C
Sterility
Code
Non Sterile 1
Gamma Sterile 3
Pack Size
Pack Size Code
1 01

*1”  Capsule Filters are not available with ½” Single step Hose Barb, ½” MNPT and 3/8" Hose Barb

**3/16" Hose Barb end connection is available in:

  • 1" and 2" capsule filters as inlet and outlet
  • 5" capsule filters as outlet only

***Male luer slip is available only in 1” capsule filter as outlet

****Gamma sterilized filters cannot be gamma irradiated again

*****Bell and bell with cover is available with:

  • ½" Hose Barb outlet connections in 1", 2", 5" and 8" capsule filters
  • ¼" SHB outlet connection in 1" capsule filters only

Example:

DKS5 57 02 DD R X 1 01
Datasheet Download
Certificate of Quality Download