UA-44035381-1
  • 0.45µm AseptiCap<sup>®</sup> KS-γ 5" 10", 20", 30"

0.45µm AseptiCap® KS-γ 5" 10", 20", 30"

mdi produces a wide range of Sterilizing grade PES membrane devices to meet filtration requirements of biopharmaceutical processing. These filter devices are validated to meet compendia and regulatory requirements and are well characterized. They meet key process requirements such as high retention efficiency, very high protein recoveries, extremely low extractables, high throughputs, wide chemical compatibility and other important characteristics.

With the advantages of pre-filtration layer built into the device for higher throughputs, linear scalability of filter area for smooth transitions from lab scale to pilot to process scale and widest range of end connections for quick and reliable connections to the existing fittings,mdi AseptiCap KL/KS filters are a universal solution for process filtration.

  • Absolute retention
  • 100% integrity tested
  • Low protein binding
  • Very low hold up volume in filters
  • High flow rates
  • Serial construction with prefilter for higher throughput with fouling streams
  • Bioburden maintained below 1000 cfu/device
  • Endotoxin level certified to be <0.25 EU/ml
  • Widest range of end connections
  • Products available for total scalability from a few ml to thousands of liters
  • Total traceability through unique serial number for each filter
  • Individual certificate of quality for each device
  • Sterilizable by Gamma irradiation 
Bioburden Reduction/ Particulate Removal
  • Buffers
  • Centrifuge supernatants
  • Clarified cell lysates
Construction
Membrane 0.45μm Hydrophilic PES
Final Filter Pore Size 0.2 μm
Prefilter Pore Size 0.8 µm, 0.65 µm, 0.45 µm
Support Layers Polyester
Body and Core Polypropylene
Size
Size
5"10" 20"30"
Effective Filtration Area (Nominal)
3000cm²6000cm²12000cm²18000cm²
Dimensions (End to End) - 1½" Sanitary Flange I/O
205 mm330 mm600 mm855 mm
Dimension (End to End) - 1½" Sanitary Flange Inlet ½" Hose Barb Outlet
212 mm334 mm620 mm870 mm
Dimension (End to End) - ¾" Sanitary Flange I/O
214 mm 335 mm -- --
Dimensions (End to End) - ½" Single Step Hose Barb I/O
218 mm336 mm630 mm890 mm
Dimension (End to End) - 1" Hose Barb I/O
-- 405 mm 635 mm 895 mm
Operational Radius (with Vent/ Drain)
78 mm78 mm78 mm78 mm
Dimension (End to End) - 3/8" Hose Barb I/O
211 mm 332 mm 634 mm 885 mm
Vent and Drain
¼" Hose Barb with Silicone "O" rings
Integrity Testing / Retention
Bubble Point > 50psi (3.52Kg/cm²)with Water
Max. Air Diffusion Flows (10")
< 30ml/min @ 37psi (2.6Kg/cm²) with Water< 35ml/min @ 22psi (1.54Kg/cm²)with Water
Microbial Retention LRV >7 for Brevundimonas diminuta (ATCC 19146) per cm²
Operational
Max. Operating Temperature 80 °C @ < 2 Kg/cm² (30 psi)
Max. Differential Pressure < 4 Kg/cm² (60 psi) @ 30 °C
pH Compatibility Compatible with pH range of 1-10
Sterilization By Irradiation Gamma Irradiatiable up to 50 kGy. Gamma sterilized capsule filters must not be autoclaved or in-line steam sterilized.
Shelf Life 2 years after gamma sterilization
Assurance
Toxicity Passes Bioreactivity test, In Vivo, as per USP <88> for Class VI plastics
Cytotoxicity Passes Biological Reactivity Tests, In Vitro, USP <87> for cytotoxicity
Bacterial Endotoxin Aqueous extracts exhibit < 0.25 EU/ml as established by Limulus Amebocyte Lysate (LAL) Test
Bioburden Bioburden level is < 1000 cfu/filter device as per ISO 11737-1 : 2018
Non Fiber Releasing Passes test as per USP and comply with USFDA 21 CFR Part 210.3(b)(6) for fiber release
Indirect Food Additive All Polypropylene components meet the FDA Indirect Food Additive requirements cited in 21 CFR 177.1520
Extractables with WFI Passes NVR test as per USP <661>
Good Manufacturing Practice These products are manufactured in a facility which adheres to Good Manufacturing Practices.
Oxidizable Substances Within limits as specified in USP <1231>
Particle Shedding Passes USP test for particulates in injectables.
TOC/Conductivity at 25 °C Meets the WFI requirements of USP for TOC <643> and Conductivity <645> after a 10 liter flush for 5” capsule filters and 20 liter flush for 10” capsule filters
Quality Management System ISO-9001 Certified
USFDA DMF No. 015554
Type
LKL (Single Layer)
LKLX
LKS (0.8 μm Upstream)
LKS5
LKS (0.65 μm Upstream)
LKS3
Size
Size Code
5" 53
10" 54
20" 55
30" 56
Pore Size
Pore Size Code
0.45µm 02
I/O Connection
Connection Code
1½" Sanitary Flange E
3/4” Sanitary Flange*** S
3/8” Hose Barb I
Single Step ½" Hose Barb Q
1" Hose Barb Z
Radiation Sterilizable
Code
Yes R
No* X
Inline/T-line
Code
Inline X
T-line** T
Sterility
Code
Non Sterile 1
Gamma Sterile 3
Pack Size
Pack Size Code
1 01

* Gamma sterilized filters cannot be gamma irradiated again

** T-line is not available in 5" Capsule filter

** T-line Capsule filter are available with 1½" Sanitary Flange I/O connection only

***3/4" Sanitary Flange end connection is available only in 5" and 10" capsule filter

LKS5 54 02
EE R
T 1 01
Datasheet Download
Certificate of Quality Download