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0.1µm AseptiCap® KS-γ Large

MDI AseptiCap® KS-γ PES membrane capsule filters are validated for mycoplasma removal and are used for sterile media filtration in mammalian cell culture.

These are gamma sterilizable and are available in a wide range of sizes and end connections.

  • Absolute retention
  • 100% integrity tested
  • Low protein binding
  • Very low hold up volume in filters
  • High flow rates
  • Serial construction with prefilter for higher throughput with fouling streams
  • Bioburden maintained below 1000 cfu/device
  • Endotoxin level certified to be <0.25 EU/ml
  • Widest range of end connections
  • Products available for total scalability from a few ml to thousands of liters
  • Total traceability through unique serial number for each filter
  • Individual certificate of quality for each device
  • Sterilizable by EO gas or autoclaving

 

 

Sterile Filtration of:

  • Cell culture media
  • Cell culture media containing serum
  • Media additives
  • Final product concentrates
  • pH adjusters

Construction
Membrane 0.1 µm Hydrophilic PES
Prefilter Membrane 0.2 µm or 0.45 µm Hydrophilic PES
Support Layers Polyester
Plastic parts Gamma Stable Polypropylene
Size
Size
5″ 10″ 20″ 30″
Effective Filtration Area (Nominal)
3000cm² 6000cm² 12000cm² 18000cm²
Dimension (End to End) – 1½” Sanitary Flange Inlet ½” Hose Barb Outlet
212 mm 334 mm 620 mm 870 mm
Dimension (End to End) – ¾” Sanitary Flange I/O
214 mm 335 mm
Dimensions (End to End) Inline Capsule Filters – 1½” Sanitary Flange I/O
205 mm 330 mm 600 mm 855 mm
Dimensions (End to End) Inline Capsule Filters – ½” Single Step Hose Barb I/O
218 mm 336 mm 630 mm 890 mm
Dimension (End to End) – 1″ Hose Barb I/O
405 mm 635 mm 895 mm
Operational Radius (with Vent/ Drain)
78 mm 78 mm 78 mm 78 mm
Clean Water Flow Rate @ 10 psi with 1½” Sanitary Flange Connection
8 lpm 17 lpm 28 lpm 45 lpm
Vent and Drain
¼” Hose Barb with Silicone “O” rings
Integrity Testing / Retention
Max. Air Diffusion Flow (@ 50psi (3.51 Kg/cm²) with water
< 15 ml/min < 29 ml/min < 58 ml/min < 87 ml/min
Bacterial Retention LRV> 7 for Acholeplasma laidlawii ATCC 23206 per cm² of filter area

LRV> 7 for Brevudimonas diminuta ATCC 19146 per cm² of filter area as per ASTM F 838

Operational
Max. Operating Temperature 80 °C @ < 30 psi (2 Kg/cm²)
Max. Differential Pressure 60 psi (4 Kg/cm²) @ 30 °C
Bubble Point > 26 psi (1.82 Kg/cm²) with 50% IPA

> 65 psi (4.56 Kg/cm²) with Water

Sterilization By Irradiation Gamma Irradiatiable up to 50 kGy. These filters should not be autoclaved or in-line steam sterilized.
Shelf Life 2 years after gamma sterilization
Assurance
Toxicity Passes Bioreactivity test, In Vivo, as per USP <88> for Class VI plastics
Cytotoxicity Passes Biological Reactivity Tests, In Vitro, USP <87> for cytotoxicity
Bacterial Endotoxin Aqueous extracts exhibit < 0.25 EU/ml as established by Limulus Amebocyte Lysate (LAL) Test
Bioburden Bioburden level is < 1000 cfu/filter device as per ISO 11737-1 : 2018
Non Fiber Releasing Passes test as per USP and comply with USFDA 21 CFR Part 210.3(b)(6) for fiber release
TOC and Conductivity Meets the WFI requirements of USP for TOC <643> and Conductivity <645> after a 10 liter flush for 5” capsule filters and 20 liter flush for 10” capsule filters
Indirect Food Additive All Polypropylene components meet the FDA Indirect Food Additive requirements cited in 21 CFR 177.1520
Extractables with WFI Passes NVR test as per USP <661>
Good Manufacturing Practice These products are manufactured in a facility which adheres to Good Manufacturing Practices.
Oxidizable Substances Within limits as specified in USP <1231>
Particle Shedding Passes USP test for particulates in injectables
Quality Management System ISO-9001 Certified
USFDA DMF No. 015554
pH Compatibility Compatible with pH range of 1-10

Type
AseptiCap® KS-γ
(0.45μm Upstream)
LKSX
AseptiCap® KS-γ
(0.2μm Upstream)
LKS1
Size
Size Code
5″ 53
10″ 54
20″ 55
30″ 56
Pore Size
Size Code
0.1µm 36
I/O Connection
Connection Code
1½” Sanitary Flange E
3/4” Sanitary Flange*** S
3/8” Hose Barb I
Single Step ½” Hose Barb Q
1” Hose Barb Z**
Radiation Sterilizable
Code
Yes R
No* X
Inline/T-line
Code
Inline X
T-line** T
Sterility
Code
Non Sterile 1
Gamma Sterile 3
Pack Size
Size Code
1 01

*Gamma sterilized filters cannot be gamma irradiated again

**1” Hose Barb and T-line are not available in 5″ Capsule filter

**T-line Capsule Filter are available with 1½” Sanitary Flange I/O Connection only

***3/4″ Sanitary Flange end connection is available only in 5″ and 10″ capsule filters

Example:

LKSX 54 36 EE R X 1 01

Example for Non Sterile: LKSX5336EERX101
Example for Gamma Sterile: LKSX5336EEXX301

File Type Download
Datasheet Download
COQ Download

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